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>>PVC & XLPE Insulated Low Voltage control And Auxiliary Cables- TECHNICAL DATA
     600 / 1000 V as per BS : 5467, BS : 6346, IEC : 60502(I)


600 / 1000 V Armoured Cables:
XLPE Insulated to BS 5467 PVC Insulated to BS 6346

Control Cables - Dimensions and Weight

Conductor Area
mm2
Strand No. /Size
mm
Approx. Diameter Under
mm
Armour wire Size
mm
Approx. Overall Diameter
mm
Approx. Weight of completed cable
Kg/Km
Two Core
XLPE
PVC
XLPE
PVC
XLPE
PVC
XLPE
PVC
1.5
7/0.53
7.7
7.7
0.9
0.9
12.1
12.3
275
285
2.5
7/0.67
9.0
9.0
0.9
0.9
13.6
13.6
340
350
4
7/0.85
10.1
10.1
0.9
0.9
14.7
15.1
420
440
6
7/1.04
11.3
11.3
0.9
0.9
15.9
16.5
490
530
10
7/1.35
13.2
13.2
0.9
1.25
18.0
20.1
640
800
Three Core
1.5
7/0.53
8.2
8.2
0.9
0.9
12.6
12.8
300
305
2.5
7/0.67
9.5
9.5
0.9
0.9
14.1
14.4
385
380
4
7/0.85
10.7
10.7
0.9
0.9
15.3
15.8
460
495
6
7/1.04
12.0
12.0
0.9
1.25
16.6
18.0
570
690
10
7/1.35
14.0
14.0
1.25
1.25
19.5
21.2
835
935
Four Core
1.5
7/0.53
8.9
8.9
0.9
0.9
13.3
13.5
355
365
2.5
7/0.67
10.4
10.4
0.9
0.9
15.0
15.0
445
460
4
7/0.85
11.8
11.8
0.9
1.25
16.4
17.8
550
685
6
7/1.04
13.2
13.2
1.25
1.25
18.7
19.2
760
810
10
7/1.35
15.6
15.6
1.25
1.25
21.1
22.8
985
1092

 

Auxiliary Cables - Dimensions and Weights

Conductor Area
mm2
Approx. Diameter Under Armour
mm
Armour wire Size
mm
Approx. Overall Diameter
mm
Approx. Weight of completed cable
Kg/Km
Conductor 1.5 mm2 (7/0.53 mm)
XLPE
PVC
XLPE
PVC
XLPE
PVC
XLPE
PVC
7
10.6
10.6
0.9
0.9
15.2
15.2
445
465
12
13.9
13.9
1.25
1.25
19.4
19.4
710
745
19
16.5
16.5
1.25
1.25
22.2
22.2
945
1000
27
20.1
20.1
1.6
1.6
26.7
26.7
1355
1435
37
22.4
22.4
1.6
1.6
29.0
29.2
1645
1765
48
25.9
25.9
1.6
1.6
32.7
32.9
2000
2155
Conductor 2.5 mm2 (7/0.67 mm)
7
12.5
12.5
0.9
1.25
17.1
18.0
575
685
12
16.7
16.7
1.25
1.25
22.4
22.4
945
995
19
20.0
20.0
1.6
1.6
26.6
26.6
1420
1500
27
23.9
23.9
1.6
1.6
30.7
30.7
1815
1930
37
27.0
27.0
1.6
1.6
33.8
34.0
2240
2392
48
31.3
31.3
2.0
2.0
39.3
39.3
3045
3245
Conductor 4 mm2 (7/0.85mm)
7
14.2
14.8
1.25
1.25
19.7
20.5
830
900
12
19.3
20.2
1.6
1.6
25.7
26.8
1380
1535
19
22.7
23.7
1.6
1.6
29.3
30.5
1820
2010
27
27.4
29.1
1.6
2.0
34.4
37.1
2350
2945
37
31.2
32.6
2.0
2.0
39.2
40.8
3320
3650
48
35.9
37.6
2.0
2.0
44.1
46.0
4003
4475

 

XLPE or PVC Insulated Unarmoured cables, 600 / 1000V to IEC 60502

Control Cables - Dimensions and Weight

Conductor Area
mm2
Strand No. /Size
mm
Approx. Overall Diameter
mm
Approx. Weight of completed cable
Kg/Km
Two Core
XLPE
PVC
XLPE
PVC
1.5
7/0.53
10.3
12.4
125
190
2.5
7/0.67
11.0
12.9
155
230
4
7/0.85
12.5
14.8
200
310
6
7/1.04
13.4
15.8
265
380
10
7/1.35
15.5
18.0
375
510
Three Core
1.5
7/0.53
10.6
12.8
150
220
2.5
7/0.67
11.8
13.5
190
260
4
7/0.85
12.8
15.5
250
365
6
7/1.04
14.0
17.0
325
460
10
7/1.35
16.1
19.0
475
640
Four Core
1.5
7/0.53
11.7
13.4
180
265
2.5
7/0.67
12.5
14.5
230
340
4
7/0.85
14.3
17.0
320
465
6
7/1.04
15.5
18.5
410
570
10
7/1.35
17.8
21.0
615
800

Auxiliary Cables - Dimensions and Weights

Number of Cores
Approx. Overall Diameter
mm
Approx. Weight of completed cable
Kg/Km
Conductor 1.5 mm2 (7/0.53 mm)
XLPE
PVC
XLPE
PVC
5
12.5
14.5
270
305
7
13.2
15.0
320
360
12
16.7
19.0
470
550
19
19.3
21.6
675
780
27
23.6
25.8
750
1050
37
25.6
28.5
975
1360
48
29.5
32.6
1260
1735
Conductor 2.5 mm2 (7/0.67 mm)
5
13.6
15.7
260
370
7
14.5
16.5
330
460
12
18.5
21.0
520
710
19
21.5
24.0
750
1020
27
25.5
27.0
1030
1390
37
28.5
31.7
1350
1810
48
32.8
35.8
1810
2340
Conductor 4 mm2 (7/0.85mm)
5
15.0
18.0
350
520
7
16.1
19.3
450
650
12
20.7
25.1
720
1040
19
24.3
28.6
1070
1515
27
29.0
34.5
1475
2100
37
33.0
39.2
1970
2800

 

Current Ratings (AC)

XLPE INSULATED CABLES
(Maximum conductor temperature 90° c)
Installed in free air (Reference method 11 on cable tray or method 13 in free air. IEE Wiring Regulations, 16th Edition)

Table A

Nominal area of conductor
mm2
Two Core
Three and Four Core
Current rating
amp
Volt drop per amp per meter
mV
Current rating
amp
Volt drop per amp per meter
mV
1.5
29
31
25
27
2.5
39
19
33
16
4
52
12
44
10
6
66
7.9
56
6.8
10
90
4.7
78
4.0

Rating based on Ambinent air temp 30° c
Laid directly in ground, run single - way ducts

Table B

Nominal area of conductor
mm2
Two Core
Three and Four Core
Current rating
Volt drop per amp per meter
mV
Current rating
Volt drop per amp per meter
mV
In Ground amp

In Duct amp

In Ground amp In Duct amp
1.5
25
25
31
25
25
27
2.5
33
33
19
33
33
16
4
44
44
12
44
44
10
6
56
56
7.9
56
56
6.8
10
78
78
4.7
78
78
4.0

XLPE INSULATED CABLES
(Maximum conductor temperature 90° c)
Installed in free air (Reference method 11 on cable tray or method 13 in free air. IEE Wiring Regulations, 16th Edition)

Table C

Nominal area of conductor
mm2
Two Core
Three and Four Core
Current rating
amp
Volt drop per amp per meter
mV
Current rating
amp
Volt drop per amp per meter
mV
1.5
22
29
19
25
2.5
31
18
26
15
4
41
11
35
9.5
6
53
7.3
45
6.4
10
72
4.4
62
3.8

Rating based on Ambinent air temp 30° c
Laid directly in ground, run single - way ducts

Table D

Nominal area of conductor
mm2
Two Core
Three and Four Core
Current rating
Volt drop per amp per meter
mV
Current rating
Volt drop per amp per meter
mV
In Ground amp

In Duct amp

In Ground amp In Duct amp
1.5 32 26 29 27 22 25
2.5 41 34 18 35 29 15
4 55 45 11 47 38 9.5
6 69 57 7.3 59 48 6.4
10 92 76 4.4 78 64 3.8

 

Rating Factors


Rating factors for ambient air temperature

Table E

Ambient air temperature 25°c 30°c 35°c 40°c 45°c 50°c 55°c
Cable Type Rating Factor
XLPE and LSF cable 1.41, 1.10, 1.05, 1.00, 0.95, 0.89, 0.84
PVC Cable 1.22, 1.15, 1.08, 1.00, 0.91, 0.82, 0.71

Correction fator for Group of Cables, insulated in air

Table F

Arrangement of cables 2, 3, 4, 5, 6, 7, 8, 9, 10
In conduict, trunking or bunched and clipped directly 0.8, 0.7, 0.65, 0.6, 0.57, 0.54, 0.52,0.5, 0.58
On metal tray and Cable touching 0.86, 0.81, 0.77, 0.75, 0.74, 0.73, 0.73, 0.72, 0.71

Ratin factor for depth of laying
(to center of cable or to center of duct)

Table G

Depth of Laying m
Multi Core Cables
Direct in Ground
In single way cables
0.50
1.00
1.00
0.60
0.99
0.99
0.80
0.97
0.97
1.00
0.95
0.96
1.25
0.94
0.95

 


Rating factors for variation in thermal resistiviy of soil (average values)

Table H

Type of Installation Soil thermal resistivity in "Cm/W
0.8, 0.9, 1.0, 1.5, 2.0, 2.5
Multi Core Cables laid directly in Ground 1.09, 1.06, 1.04, 0.93, 0.84, 0.77
Multi Core Cables installed in single way ducts 1.03, 1.02, 1.02, 0.97, 0.91, 0.87

Rating factors for ground temperature
(Cables laid direct or in ducts)

Table I

Ground temperature 15°c 20°c 25°c 30°c 35°c 40°c 45°c
XLPE Insulated 1.12, 1.08, 1.04, 1.00, 0.96, 0.91, 0.87
PVC Insulated 1.07, 1.12, 1.06, 1.00, 0.94, 0.87, 0.79

Group Rating factors for multi core cables in horizontal formation (average values)

Table J

Number of cables in group Spacing between cable centres
Touching 0.15m 0.3m 0.45m 0.6m
Cable direct in ground
2 0.81 0.87 0.91 0.93 0.94
3 0.70 0.78 0.84 0.87 0.90
4 0.63 0.74 0.81 0.86 0.89
5 0.59 0.70 0.78 0.83 0.87
6 0.55 0.67 0.76 0.82 0.86
Cable in single way ducts
2 0.90   0.93 0.95 0.96
3 0.82   0.87 0.90 0.93
4 0.78   0.85 0.89 0.91
5 0.76   0.82 0.87 0.90
6 0.72   0.81 0.86 0.90

 

 
 

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